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Case study

Toyota Woolooware – Sails and Sports Bistro

Corporate kitchen · August 2005 – July 2006

Toyota WooloowareToyota Woolooware
Toyota Woolooware

The goal

The goal of the Toyota Woolooware case was to divert as much organic waste as possible from landfill sites for Toyota corporate kitchen food waste through the implementation of the Pulpmaster Organic Recycling System. Testing and evaluation continued over the term of one year. Pre-trial analysis findings reported more than 11,000 black plastic bags used to transports organic food waste and other recyclable products which totaled 79 tonnes per annum.

The objectives were

01 To analyse the current organic waste stream
02 To identify the volume of organic waste and other recyclables
03 To implement the Pulpmaster Food Waste Recycling System
04 To reduce the use of plastic bin liners
05 To reduce waste to landfill
06 To reduce OH&S risks
07 To reduce waste managements costs
08 To enhance the environment

Results

After a 12 month period in which significant testing and analysis continued, results were listed according to three categories: environmental and social, occupational health and safety, and financial.

Environmental & Social

  • a reduction in black plastic bags to landfill, estimated at over 10,260 bags
  • a reduction of organic food waste to landfill of 61 tonnes, with a corresponding reduction of approximately 55 tonnes of methane GHG CO2 equivalent emissions
  • the production of sustainable green electricity with a corresponding reduction in CO2 emissions to the atmosphere of 185 tonnes
  • the production of green electricity able to power 62 homes for one month
  • the production of 3.05 tonnes of organic fertilizer produced from organic food waste
  • recycling of non-food recyclable waste totaling 7,175 kg

Occupational Health & Safety

  • reduced back strain risk through the reduction in carrying heavy food waste bags to the outside dumpster bin
  • reduced slip/fall risk through the reduced risk of plastic bag and spent cooking oil spillage on the floors
  • reduced vector attraction through improved hygiene and odour reduction in the back of house and outside waste storage facility
  • the elimination of fruit fly activity from the kitchen area

Financial

  • a reduction in waste disposal costs to landfill estimated at $5,170 per annum
  • a reduction in the cost of black plastic bags estimated at $475 per annum
  • kitchen labour efficiency improved with savings of $9,990 per annum
  • reduction in the cost of cooking oil disposal of $6,000 per annum
  • cost of Pulpmaster system installation paid back after 3.2 months
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